Sonatest Veo3 FlaW Detector
The Sonatest Veo3 is a portable ultrasonic flaw detector designed for non-destructive testing (NDT). It is used to detect material flaws, such as cracks, voids, or other imperfections, within a wide range of materials. The Veo3 is especially popular for applications like inspecting welds, castings, and composite materials.
Features:
1. High Performance
- It offers excellent signal quality and resolution for precise flaw detection, including advanced features like phased array ultrasonic testing (PAUT) and time-of-flight diffraction (TOFD).
2. User-Friendly Interface
- The Veo3 comes with a touchscreen interface that makes it easier for users to control and interpret test results. The intuitive design helps with quicker setups and less training time.
3. Portable and Durable
- It’s lightweight and rugged, suitable for harsh industrial environments. The device is built for portability and can withstand challenging field conditions.
4. Advanced Imaging Capabilities
- The Veo3 can provide 2D and 3D imaging, offering enhanced visualizations of internal material conditions, which is useful for assessing the severity and location of flaws.
5. Data Storage and Connectivity
- It supports the storing of inspection data, which can be downloaded via USB or wireless connection. This allows for easy documentation and reporting.
6. Multiple Modes
- The Veo3 supports a variety of testing modes, including pulse-echo, through-transmission, and phased array. This makes it versatile for different NDT applications.
7. Battery Life
- The device is known for long-lasting battery life, which makes it suitable for extended field inspections without the need for frequent recharging.
Benefits:
1. High Sensitivity and Accuracy
- The Veo3 provides high-resolution imaging and accurate detection of small defects or irregularities in materials, ensuring that potential issues are identified early. This helps prevent costly failures and enhances safety by detecting cracks, voids, and other flaws that may not be visible to the naked eye.
2. Portability and Ease of Use
- Lightweight and Compact: Its portability makes it ideal for fieldwork, as it can be easily carried and operated in remote or hard-to-reach locations.
- User-Friendly Interface: The touchscreen interface and intuitive controls simplify operation, reducing the learning curve for technicians and allowing quick adoption in the field. It also provides easy navigation through different test modes and settings.
3. Durability
- The Veo3 is built to withstand harsh environments. It is rugged, resistant to dust, moisture, and vibrations, making it suitable for tough conditions in industries like aerospace, oil & gas, and manufacturing. This durability ensures it has a long lifespan, reducing maintenance and replacement costs.
4. Advanced Testing Capabilities
- Phased Array and TOFD: These advanced ultrasonic testing methods are integrated into the Veo3, enabling comprehensive inspection of complex geometries and deep material scanning. These techniques provide higher-quality data for better interpretation of material integrity.
- 2D and 3D Imaging: The device provides advanced imaging capabilities, allowing users to visualize defects in a more detailed manner. This helps with better decision-making regarding repair or maintenance.
5. Improved Workflow and Efficiency
- The Veo3’s ability to store and transfer data electronically streamlines the inspection process. Inspectors can save and share data quickly, reducing paperwork and the time spent on documentation.
- Battery Life: Long battery life allows for extended inspection sessions, enhancing productivity without the need to recharge frequently.
6. Flexible Applications
- The Veo3 is versatile, supporting multiple testing modes like pulse-echo, through-transmission, and phased array, which are useful for inspecting a wide range of materials and structures, from welds to composites and more.
7. Cost-Effective
- Despite offering advanced capabilities, the Veo3 is competitively priced compared to similar systems, providing an excellent balance of performance and affordability. It helps businesses reduce inspection costs by providing more reliable results and minimizing the need for re-tests or expensive repairs.
8. Enhanced Safety
- By detecting flaws early, the Veo3 contributes to safer operations, particularly in industries like aerospace, energy, and transportation. It helps ensure that components meet safety standards, preventing catastrophic failures that could endanger lives.
9. Data Management and Reporting
- The Veo3 supports easy data export options (such as USB or wireless transfer), allowing for efficient reporting and further analysis. Inspectors can also generate detailed reports, making it easier to track the progress of inspections and share results with stakeholders.
Specifications:
1. Display and User Interface
- Screen Type: 8.4-inch full-color LCD touchscreen
- Resolution: 800 x 600 pixels
- Touchscreen: Capacitive touchscreen for easy navigation and control
- Brightness: Adjustable brightness for outdoor visibility
- Multi-touch Capability: Supports multi-touch gestures for zooming, panning, and selecting options
2. Testing Modes and Techniques
- Testing Methods:
- Pulse Echo (Standard)
- Through Transmission
- Phased Array (PAUT)
- Time of Flight Diffraction (TOFD)
- Frequency Range:
- 0.5 MHz to 100 MHz (depending on the probe and application)
- Transducer Types: Compatible with a variety of ultrasonic probes including conventional and phased array probes
3. Signal Processing and Imaging
- Signal Processing: Advanced signal processing for precise flaw detection
- Imaging:
- 2D and 3D imaging capabilities for more comprehensive visualization of the internal structure of materials
- Real-time A-scan, B-scan, C-scan for visualizing and analyzing flaws
4. Performance
- Dynamic Range: > 100 dB
- Maximum Depth: Capable of inspecting materials at depths of up to several meters, depending on the frequency used and the material being tested
- Resolution: High resolution for detecting fine cracks and small defects
- Accuracy: Precise measurements for locating flaws and determining their size
5. Connectivity
- Data Export: USB, Wi-Fi, Bluetooth for easy data transfer and reporting
- Data Storage: Internal memory capable of storing large amounts of inspection data (up to several GB)
- Software: Compatible with Sonatest’s Veo Software for data management and reporting
6. Power Supply
- Battery Type: Rechargeable Li-ion battery
- Battery Life: Up to 10 hours of continuous use depending on settings and usage
- Charging: Quick charging with an optional external charger
7. Physical Dimensions and Weight
- Dimensions: 265 mm (H) x 225 mm (W) x 85 mm (D) (approximately 10.4” x 8.9” x 3.3”)
- Weight: 2.5 kg (approximately 5.5 lbs)
8. Environmental Protection
- Ingress Protection: IP65 rated, providing protection against dust and water jets, making it suitable for use in harsh industrial environments
- Operating Temperature: -10°C to +50°C (14°F to 122°F)
- Storage Temperature: -20°C to +60°C (-4°F to 140°F)
9. Compliance and Certification
- Standards Compliance: Meets key international standards for ultrasonic testing (e.g., EN, ASTM, ASME, etc.)
- Safety Certifications: CE, RoHS compliant
10. Additional Features
- Remote Control: Option for remote operation via Wi-Fi or Bluetooth (for hands-free operation)
- Software Support: Full support for Veo3 software for data analysis, reporting, and archiving
GENERAL | PHASED ARRAY (32:128PR) | UT-TOFD (2PR) | Live TFM |
Multiscan Quantity | Up to 8 scans | Up to 2 scans (UT & TOFD | 6 scans |
Pulsers/Receivers | 32:128PR | 2PR (4 connectors) | Up to 64 elements probe |
Gain Range | 80dB | 100dB | 80dB |
Sampling Frequency | 125 MHz @ 12-Bit | 50/100/200 MHz @ 10-Bit | 125 MHz @ 12-Bit (processing 16-Bit) |
System Bandwidth | 0.2 to 23 MHz | 0.2 to 18 MHz | o.2 to 23 MHz |
Max Pulse Rate Frequency | 50,000 Hz | 20,000 Hz | 50,000 Hz |
Pulse Voltage | 100-50V ActiveEdge© | 400-100V ActiveEdge© | 100-50V ActiveEdge© |
Focusing Mode | Natural or Constant Depth/Path/ Offset | Na | Focusing in all points TFM & two TFM Intermode methods |
S-Scan Resolution | Up to 0. 1° | Na | Down to 0.01mm |
L-Scan Resolution | Down to 1 element or Double Resolution | Na | Down to 0.01mm |
Max PA Beams (focal laws) | Up to 1024 beams | Na | Up to 500,000 Pixels |
Tools – Measurements and Wizard | EXTRACTION BOX, 4 gates/A-Scan, TCG, DAC/Split-DAC | 4 gates/A-Scan, TCG, DGS/ Split DGS, DAC/Split-DAC | 12 TFM algorithms, Up to 4 modes per TFMiTM, EXTRACTION BOX, 4 gates, Velocity, TCG, Amplitude fidelity, up to 20 cursors/view |
General Phased Array | General FMC/TFM Technique | ||
Max Points per A-Scan | Up to 8192 points per A-Scan (subsampling available to reduce file size) | Propagation mode | TFM -> 10 algorithms |
Data Storage & File Size | 128 Gb SSD & no file size limits | Fast TFM | Sparse matrix Capture (SMC) |
User Template | For improved conformity | Envelope / TFM smoothing | Hilbert Smoothing (Default) |
Advance Focal Law Calculator | Sectorial Pulse-Echo, Sectorial Pitch & Catch, Linear Pulse-Echo, Linear Pitch & Catch, Curve surface solution | TFM Calibration Wizard | Velocity and Zero, Time Corrected Gain, Amplitude Fidelity Wizard |
USER INTERFACE & PORTS | |||
PA & UT Connectors | 1 IPEX 128 channels | 4 LEMO 1 or 4 BNC | |
Instrument Display | 10.4” wide 1024 x 600 LCD, LED Backlight 460cd/m2, Projective Capacitive Touch Panel Anti-glare Surface Treatment, Hardness of cover surface 6H | ||
Encoder Ports | 2 axes: Scan, Index or Clicker (LEMO 1) | ||
GPIO Port (TTL) | Start, Stop, Index, Reset, Alarm(s), Trig… (LEMO 1) | ||
Communication Ports | WiFi 802.11n, Ethernet Gigabits & 3 master USB2 | ||
Remote Display Ports | WiFi, Ethernet or VGA | ||
Data Transfer Ports | WiFi, Ethernet or USB | ||
OPERATING TIME, ENCLOSURE & ENVIRONMENTAL | |||
Operating Temperature | – 10°C to 40°C (14°F to 104°F) storage -20°C to 60°C (-4°F to 140°F) | ||
Operating Time | 6h (hot swappable batteries) | ||
Power Input | AC 110V/240V @ 50Hz/60Hz | ||
Unit Dimensions | 115 x 220 x 335 mm (4.52 x 8.66 x 13.19 in) | ||
Weight | 5.1 kg (11 lb) no battery, 460 g (1 lb)/battery) | ||
Environmental Rating | Designed for: IP66MIL-STD-461G section 5.21 RS103 |
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